6090 FS


  • GENERAL DATA
    UNITS: METRIC
    Engine Output – SAE J1995 3360 kW (4,500 hp)
    Standard Bucket Capacity Face Shovel (SAE 2:1) – 52.0 m3 (68.0 yd3)
    Operating Weight Face Shovel – 980 tonnes (1,080 tons)
    HYDRAULIC SYSTEM WITH PUMP MANAGING SYSTEM
    Hydraulic tank capacity – approximately – AC version 10000.0 L
    Main pumps 8 × variable flow axial piston pumps
    Main pumps – Maximum oil flow – AC version 8 × 943 L/min (8 × 249 gal/min)
    Main pumps – Maximum oil flow – Diesel version 8 × 936 L/min (8 × 247 gal/min)
    Maximum pressure, attachment 310.0 bar
    Maximum pressure, swing pumps 350.0 bar
    Maximum pressure, travel 360.0 bar
    Swing pumps 6 × reversible swash plate pumps
    Swing pumps – Maximum oil flow – AC version 6 × 496 L/min (6 × 131 gal/min)
    Swing pumps – Maximum oil flow – Diesel version 6 × 488 L/min (6 × 129 gal/min)
    Total volume of hydraulic oil – approximately 13000.0 L
    HYDRAULIC OIL COOLING
    Diameter of fans 4 × 1524 mm (4 × 60 in)
    Features Fan speed is thermostatically controlled
    Features Extremely high cooling efficiency to ensure optimum oil temperature
    Features Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
    Features Cooling system fully independent of all main circuits, i.e. controlled cooling capacity available whenever engine is running
    Oil flow of cooling pumps – AC version 4 × 1000 L/min (4 × 264 gal/min)
    Oil flow of cooling pumps – Diesel version 4 × 975 L/min (4 × 258 gal/min)
    OPERATOR’S CAB
    Board Control System (BCS) Features: Electronic monitoring & data logging system for vital signs & service data of engines, hydraulic system & lubrication system
    Components Safety switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
    Components Robust instrument panel includes large colored BCS screen with transflective technology
    Components Roller blind at windshield
    Components Windshield with parallel intermittent wiper/washer
    Components All-round safety glass, armored windshield and sliding side window
    Components FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure
    Components Fold-away auxiliary seat with safety belt
    Components Joystick controls integrated in independently adjustable seat consoles
    Components Machine access via retractable boarding ladder, hydraulically operated
    Components Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests
    Internal dimensions of amenity cab – Height 2150.0 mm
    Internal dimensions of amenity cab – Length 1600.0 mm
    Internal dimensions of amenity cab – Width 1600.0 mm
    Internal dimensions of cab – Height 2150.0 mm
    Internal dimensions of cab – Length 2200.0 mm
    Internal dimensions of cab – Width 1600.0 mm
    Operator’s eye level – approximately 8.8 m
    SWING SYSTEM
    Features All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system
    Features Hydraulic braking of the swing motion by counteracting control
    Features Closed-loop swing circuit with torque control
    Maximum swing speed – AC version 4.1 RPM
    Maximum swing speed – Diesel version 3.9 RPM
    Parking Brakes Wet multiple disc brake, spring-loaded/hydraulically released
    Swing Drives 6 compact planetary transmissions with axial piston motors
    Swing Ring Triple race roller bearing with sealed internal gearing
    UNDERCARRIAGE
    UNITS: METRIC
    Bottom Rollers (each side) 7
    Components Running surfaces of sprockets, idlers, rollers & pad links, as well as teeth contact areas of sprocket & pad links, are hardened
    Components Fully hydraulic, self-adjusting track tensioning system with membrane accumulator
    Components Automatic hydraulic retarder valve to prevent over-speed on downhill travel
    Components Acoustic travel alarm
    Components Idlers, bottom rollers and support rollers are connected to the automatic lubrication system
    Components Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
    Gradeability of travel drives – maximum 44%
    Maximum tractive force 4338.0 kN
    Parking Brake Wet multiple disc brake, spring applied/hydraulically released
    Support Rollers (each side) 2 plus a skid plate in between
    Track Pads (each side) 48
    Travel Drives (each side) 1 planetary transmission with 2 two-stage axial piston motors
    Travel Speed: 1st Stage (maximum) 1.6 km/h
    Travel Speed: 2nd Stage (maximum) 2.2 km/h
    AUTOMATIC LUBRICATION SYSTEM
    UNITS: METRIC
    Capacity of grease container 1000.0 L
    Type Grease filters (200 μm) between service station and container as well as directly behind grease pump
    Type Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
    Type System failures displayed by Board Control System
    Type Connected to lube system are swing roller bearing with internal gearing, & all pivot points of attachment, bucket & cylinders
    OPERATING WEIGHT
    UNITS: METRIC
    Shovel – Ground Pressure 25.8 N/cm2 (37.4 psi)
    Shovel – Note Additional track pads available on request
    Shovel – Operating weight 980000.0 kg
    Shovel – Standard track pads 2000.0 mm
    ELECTRICAL SYSTEM (DIESEL DRIVE)
    UNITS: METRIC
    Alternators 2 × 175A each
    Batteries in series/parallel installation 6 × 210 Ah – 12V each; 630 Ah – 24V in total
    Components Battery isolation relays
    Components Emergency stop switches accessible from ground level, in engine module and in operator’s cab
    System voltage 24V
    Working spotlights 12 × high brightness LED lights
    RETRACTABLE SERVICE STATION
    UNITS: METRIC
    Installation Retractable service station installed underneath the engine module and easily accessible from ground
    ATTACHMENTS
    UNITS: METRIC
    All buckets are equipped with a wear package consisting of: Wing shrouds on side walls

    Ÿ Heel shrouds at bottom edges

    All buckets are equipped with a wear package consisting of: Special liner material covering main wear areas inside and outside of bucket

    Ÿ Lip shrouds between teeth

    Shovel attachment with unique TriPower kinematics ensuring the following main features: Automatic roll-back limiter to prevent material spillage

    Ÿ Kinematic assistance to hydraulic forces

    Shovel attachment with unique TriPower kinematics ensuring the following main features: Horizontal automatic constant-angle bucket guidance

    Ÿ Vertical automatic constant-angle bucket guidance

    Shovel attachment with unique TriPower kinematics ensuring the following main features: Constant boom momentum throughout the entire lift arc

    Ÿ Crowd force assistance

    Type Inspection hole in boom and stick
    Type Pressure-free lowering of boom and stick by means of a float valve
    Type Special wear packages for highly abrasive materials on request
    Type Catwalks with rails at boom
    Type Welding procedures allow for internal counter-welding (double prep weld) wherever possible
    Type Boom and stick are stress-relieved after welding
    Type Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
    ELECTRIC MOTORS – 6090 AC FS
    UNITS: METRIC
    Frequency 50 Hz (60 Hz on request)
    Maximum starting current 780.0 amps
    Revolutions 1,500 min-1 (1,800 min-1 at 60 Hz)
    Total Output 3200.0 kW
    Total Rated Current IN 332.0 amps
    Type 2 × Squirrel cage induction motors
    Voltage 6.6 kV ±10% (other on request)
    ENGINE
    UNITS: METRIC
    Engine Model 2 × Cummins QSK60
    Gross Power – SAE J1995 3360.0 kW
    Net Power – SAE J1349 3360.0 kW
    Note Electric drive option available (3200 kW) on 6090 AC FS
    BUCKET
    UNITS: METRIC
    Bucket Capacity – Front Shovel (heaped 2:1) 52.0 m3
    OPERATING SPECIFICATIONS
    UNITS: METRIC
    Bucket Payload 93.6 tonnes
    Operating Weight – Front Shovel 980.0 tonnes
    DIESEL ENGINES – CUMMINS QSK60
    UNITS: METRIC
    Aspiration 2-stage turbocharged; aftercooled and intercooled
    Bore 159.0 mm
    Components Pre-lube starting system
    Components Two-stage fuel filter includes water separator
    Components Heavy-duty air filters with automatic dust evacuation
    Components Micro processed engine control
    Components Hydraulically driven radiator fan with electronically controlled fan speed
    Components Eliminator with centrifuge for engine oil filtration
    Components Engine-oil-change interval of 1,000 hours
    Components Additional high-capacity water separator
    Displacement 60.2 L
    Emission certification U.S. EPA Tier 4 Interim
    Fuel tank capacity 15100.0 L
    Make and model 2 × QSK60 2-stage
    Maximum altitude without deration – above sea level 4880.0 m
    Number of cylinders (each engine) 16
    Stroke 190.0 mm
    Total rated net power ISO 3046/1 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
    Total rated net power SAE J1349 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
    Total rated net power SAE J1995 3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

  • DRIVE SYSTEMS

    Balanced Combination of Power and Efficiency

    MEETING YOUR SITE SPECIFIC NEEDS WITH A CHOICE OF ROBUST DRIVE SYSTEM OPTIONS

    Giving you the option to choose the drive system best suited for your operation, the Cat 6090 FS can be equipped with either two diesel engines for greater mobility, or an electric drive for better efficiency.

    Ÿ RELIABLE DIESEL ENGINES

    Delivering durable, reliable power that will keep your 6090 FS producing, the diesel engines currently in use were developed for mining and routinely achieve high uptime in

    mining applications.

    Ÿ EFFICIENT ELECTRIC DRIVE SYSTEM ON 6090 AC FS

    Providing a lower cost-per-ton alternative to diesel powered hydraulic mining shovels, our electric drive option maintains the ruggedness you need and offers superior availability since

    no refueling and less service is required.The 6090 AC FS is the ideal solution for operations that do not require a great deal of mobility and value a low cost-per-ton model.

    TWIN-ENGINE CONCEPT

    Stay Up and Running More Consistently

    KEEP PRODUCING AND ENSURE THE SAFETY OF YOUR OPERATORS, EVEN DURING SINGLE ENGINE LOSS

    You will realize enhanced safety, greater uptime, more productivity, and better serviceability as a result of our twin engine concept.

    Ÿ ENHANCED SAFETY

    The ability to move your shovel to a safe area for repair, away from highwalls, blast zones, or other safety hazards, is still possible with the use of a single engine.

    Ÿ GREATER UPTIME AND MORE PRODUCTIVITY

    65% of full production can still be achieved with the use of a single engine. This is due to the shovel’s continued ability to exert maximum digging forces, to lower the front attachment

    without requiring engine power (i.e., pressure-free), and to recuperate energy via its closed-loop swing circuit.

    Ÿ BETTER SERVICEABILITY

    Troubleshooting is greatly simplified and expedited with the ability to compare one engine versus the other.

    TRIPOWER SYSTEM

    Superior Digging Capability and Bucket Fill Factors

    DIG MORE EFFECTIVELY WITH OUR UNIQUE TRIPOWER FRONT SHOVEL DESIGN

    You will experience safer, easier and faster front shovel operation with TriPower, a system proven on over a thousand Cat hydraulic mining shovels worldwide. Generating superior mechanical leverage and control, our FS configured hydraulic mining shovels utilize a unique boom design that employs rotatable triangular rockers. This design facilitates quicker cycle times, increased effective lifting force, constant boom momentum, automatic constant bucket angle, and automatic roll-back limiter.

    Ÿ QUICKER CYCLE TIMES

    Faster lifting speeds are achieved, because the design enables the use of smaller-diameter boom cylinders.

    Ÿ INCREASED EFFECTIVE LIFTING FORCE

    Design transfers digging forces into the superstructure, creating supporting boom momentum in addition to momentum that is generated hydraulically.

    Ÿ CONSTANT BOOM MOMENTUM

    Allows smaller boom cylinders for higher lifting speed.– Keeps lifting speed constant.– Enables the shovel to lift a single load along the entire digging distance.– No retracting of stick

    cylinders is required, ensuring that all hydraulic pumps are supplying the boom-up function.

    Ÿ AUTOMATIC CONSTANT BUCKET ANGLE

    Material spillage is avoided during boom lifting, because the filled bucket automatically maintains a constant bucket angle.– On conventional kinematics the operator has to control

    manually the bucket position during lifting which cut in half the available oil flow for the boom cylinders.

    Ÿ AUTOMATIC ROLL-BACK LIMITER

    Preventing material spillage back on to the operator’s cab and machine superstructure, our system ensures that the bucket is always in a safe position, without operator

    control/manipulation, when it is at maximum height.– The boom cylinder continues to receive maximum oil flow, because the operator does not need to activate the bucket cylinder.

    HYDRAULIC SYSTEM

    Easy Serviceability and Greater Productivity

    STRAIGHTFORWARD, SAFE SYSTEM MAINTENANCE

    Ensuring neat organization for safe operation, easy inspection, and fast service, and reducing the number of hoses needed, the main valve block is located on top of the boom.

    FASTER CYCLE TIMES

    Faster cycle times are realized, because float valves are used to lower the boom instead of engaging pumps. This facilitates faster boom movements and allows other operating functions to occur simultaneously, such as bucket curl and stick in/out.

    GREATER CONTROL

    Your operators will experience greater control with our five circuit hydraulics, allowing for two cylinder motions, two travel motions, and swing to be controlled simultaneously.

    INDEPENDENT OIL COOLING SYSTEM

    More Effective Oil Cooling for Extended Component Life

    PROTECT AND EXTEND THE LIFE OF YOUR HYDRAULIC COMPONENTS AND SEALS

    Providing a more efficient means of cooling, particularly in demanding applications, our unique independent oil cooling system will extend the life of your hydraulic mining shovel’s components.

    MORE EFFICIENT OIL COOLING

    Our system is independent of return oil, achieving efficiency through the utilization of dedicated pumps that provide cooling capacity as needed, whether the engine is idling or under load. That means optimum oil temperature is being maintained, even while your operator waits for the next truck to load. Competitive hydraulic mining shovels only provide cooling when the machine is working and the engine is under load.Additional efficiency is achieved via our thermostatically controlled radiator fan speed. The fans do not run until oil temperature exceeds a temperature of 50° C (122° F), saving energy.

    OPTIMAL OIL TEMPERATURE MAINTAINED

    The highly efficient oil cooling system ensures that the oil temperature is only 25° C to 30° C (45° F to 54° F) higher than the ambient temperature. Thus the hydraulic oil working temperature remains within the optimal operating viscosity range of 50° C to 70° C (122° F to 158° F).

    PUMP MANAGING SYSTEM

    Enhanced Efficiency, Component Life, and Control Response

    EXPERIENCE IMPROVED MACHINE CONTROL AND COMPONENT LIFE WITH OUR INTELLIGENT PUMP MANAGING SYSTEM

    Delivering optimal performance, our pump managing system continuously evaluates actual engine and hydraulic operating values against set values, and adjusts pump output accordingly. This results in efficient use of the engine for greater productivity.Pump managing system advantages include:

    • Ÿ Best possible utilization of engine output and engine overload avoidance via electronic load limit regulation
    • Ÿ Less energy consumption and less thermal load on hydraulic oil with zero oil flow regulation for main pumps
    • Ÿ Less fuel consumption and lower noise emission via automatic RPM reduction
    • Ÿ Reduced component wear and lower noise emission with automatic oil flow reduction for closing/opening of bucket clam
    • Ÿ Protection of components with automatic oil flow reduction if hydraulic and/or engine coolant temperature exceed set maximum
    • Ÿ Improved operator control response via on-demand pump flow

     

    CLOSED-LOOP SWING CIRCUIT

    More Efficient Energy Use and Faster Boom Lift Motion During Swing

    LOAD MORE MATERIAL, AT LOWER COST, WITH THE ENERGY RECOVERY CAPABILITY OF OUR CLOSED-LOOP SWING SYSTEM

    Delivering faster cycle times and improved energy efficiency, while also generating less heat, our closed-loop swing circuit provides distinct advantages over competitive machines utilizing open-circuit swing systems.

    GREATER EFFICIENCY VIA ENERGY RECOVERY

    Kinetic energy captured during the swing motion is fed back into the system during deceleration, providing more power to drive the main and auxiliary pumps. Energy is saved during deceleration, because braking occurs via counteracting controls, as opposed to throttles used in open circuit swing systems.

    ENERGY SAVINGS DURING ACCELERATION

    Energy is saved during acceleration via torque control, providing a pressure balance valve that controls the swing pump against pressure in the closed-loop swing circuit, ensuring that only the minimum necessary oil flow is utilized at any given time.

    FASTER CYCLE TIMES

    Faster boom lift motion during swing is achieved with our closed-loop swing system, increasing overall productivity.

    OPERATOR’S CAB

    Ensuring the Safety and Comfort of Your Operators

    GET PEAK OPERATOR PERFORMANCE WITH OUR SAFE AND COMFORTABLE OPERATOR’S CAB

    We understand that the most important factor in your hydraulic mining shovel’s effectiveness is the performance of its operator. To help make their workday as productive as possible, we’ve incorporated safety and comfort features into the 6090 FS operator’s cab.

    PROTECTION FOR YOUR OPERATOR; EVERY DAY, EVERY SHIFT

    Ÿ Safety glass is used for all cab windows, and armored glass for the windshield.

    Ÿ Operator’s seat is equipped with integrated safety switch that automatically neutralizes the hydraulic controls when the operator leaves the seat.

    Ÿ The height of the cab module ensures an eye level of approximately 8.8 m (28 ft 10 in), providing excellent visibility of the digging and loading areas.

    Ÿ Cab meets Falling Object Protection System (FOPS) and DIN ISO 3449 standards.

    SUPPORTING PEAK OPERATOR PERFORMANCE WITH COMFORT FEATURES

    Ÿ Pneumatically cushioned, multi-adjustable operator’s seat.

    Ÿ Large, transflective color touch-screen display provides vital machine monitoring and diagnostic data for convenient troubleshooting and service assistance.

    Ÿ Enhanced control response and servo adjustment capability via electro-hydraulic servo control.

    ELECTRONIC CONTROL SYSTEM

    Operate with Confidence

    ENHANCED CONTROL RESPONSE AND OPTIMIZED HYDRAULIC ENGINE LOAD MANAGEMENT

    Help your team meet productivity and performance standards with our intuitive, informative on-board electronics.

    ELECTRO-HYDRAULIC SERVO CONTROL

    • Ÿ Enhanced Control Response –The system relays actuating signals from the joysticks, delivering fast and precise machine reactions that reduce operator fatigue.
    • Ÿ Increased Uptime –Uptime is increased as a result of simplified troubleshooting and advanced diagnostic capabilities.
    • Ÿ Greater Operator Comfort –Easier setting of servo control characteristics allow operators to adjust to their preference.
    • Ÿ Clean and Quiet Cab Environment –
    • Ÿ No hydraulic lines are present in the cab or the cab module, ensuring a clean arrangement with less noise emission.

    CONTROL AND MONITORING PLATFORM (CAMP)

    • Ÿ Reduced Control System Inventory –Streamlined system requires only one type of controller for each function (i.e., left side drive train, right side drive train, servo, and auxiliary) reducing the number of required controllers in the system and associated replacement stock.
    • Ÿ Less Fuel Consumption –Engine works in optimal range of performance during the entire digging cycle, reducing fuel burn.
    • Ÿ Increased Component Life –Reduced hydraulic pulsation lessens stress imposed on the engine and hydraulic components.
    • Ÿ Enhanced Operator Comfort –Less vibration and more even machine movement via reduced pressure peaks.
    • Ÿ On-screen Documentation –The Parts book, Technical handbook, and Operating handbook, as well as hydraulic and electric schematics, are available in electronic format.

    CAT MINESTAR SYSTEM AND TECHNOLOGY SOLUTIONS

    Evolving Your Mine for Greater Safety and Productivity

    HELPING YOU ENHANCE SAFETY AND PRODUCTIVITY THROUGH TECHNOLOGY

    Aimed at enhancing the productivity and profitability of your hydraulic mining shovel, we currently offer a combination of Cat MineStar System offerings and Cat hydraulic mining shovel technology solutions.

    CAT MINESTAR SYSTEM

    Helping you achieve your goals for enhanced mine site safety, improved efficiency, reduced operating costs, and greater profitability, the Cat MineStar System provides the most comprehensive suite of mining technology products in the industry. It consists of a number of configurable capability sets – Fleet, Terrain, Detect, Health, and Command – that allow you to scale the system to your mine site needs. Cat MineStar System helps you manage everything from material tracking to sophisticated real-time fleet management, machine health systems, autonomous equipment, and more.The Cat 6090 FS is currently able to utilize three of the Cat MineStar System capability sets:

    • Ÿ Fleet –Fleet provides real-time machine tracking, assignment and productivity management, providing a comprehensive overview of all your asset operations from anywhere in the world.
    • Ÿ Terrain –Terrain enables high-precision management of drilling, dragline, grading and loading operations through the use of guidance technology. It increases machine productivity and provides you real-time feedback for improved efficiency.
    • Ÿ Detect –Detect provides equipment operators with enhanced awareness for increased site safety, using a combination of radars, an in-cab display, and multiple cameras.The remaining Cat MineStar System capability sets are currently under development for the Cat hydraulic mining shovel product line.

    HYDRAULIC MINING SHOVEL TECHNOLOGY SOLUTIONS

    Monitoring and Diagnostic System –Enhancing diagnostic capabilities and providing detailed troubleshooting functions, our Board Control System uses sensors throughout the machine to monitor operating data, record faults, and notify the operator audibly and visually. This promotes the earliest possible detection of faults and allows for timely maintenance planning and assistance for speedy repair.

    LOADING/HAULING EFFICIENCY

    Move More Material with Optimal Pass Match Pairings

    ACHIEVE TARGETED LOADING/HAULING PRODUCTION WITH PERFECTLY PAIRED CAT HYDRAULIC MINING SHOVELS AND MINING TRUCKS

    For full truck payloads with minimum loading time, an efficient loading/hauling system begins with an optimized equipment match. Cat hydraulic mining shovels are matched with Cat mining trucks to maximize volume of material moved at the lowest operating cost per ton.

    FRONT ATTACHMENT OPTIONS AND STRUCTURES

    Bolstering Your Investment with Robust and Durable Structures

    RUGGED FRONT SHOVEL ATTACHMENT DESIGNED AND FABRICATED TO WITHSTAND YOUR EXTREME MINING CONDITIONS

    To extend service life and ensure that your shovel keeps producing, our front shovel attachment structures are designed for durability and dependability. Extended performance in the harsh mining conditions you face daily is accomplished through selection of high-strength steels and rugged castings, joined and thermally stress-relieved, to help you achieve your productivity targets.

    FRONT SHOVEL ATTACHMENT STRUCTURES INCLUDE:

    Ÿ Heavy castings at all pivot points

    Ÿ Better flow of forces and less welding seams, as top chords are made of one bend plate

    Ÿ Entire boom and stick are stress relieved after welding

    Ÿ Welding procedures allow for internal welding (double prep weld)

    SWING SYSTEM

    Longer Component Life for Better Swing System Reliability

    MORE RELIABLE SWING COMPONENT LIFE

    Extending component life and ultimately improving machine uptime, our swing system includes a triple-race swing roller bearing with internal gearing connected to an automatic lubrication system.For added reliability, all lube lines are located inside the roller bearing for maximum protection.

    SERVICE FRIENDLY

    Easier maintenance is afforded by the free accessibility of swing gears and rotary distributor.

    UNDERCARRIAGE

    Tough and Long-lasting

    LESS WEAR AND TEAR ON CRAWLER COMPONENTS

    Extending track life and improving overall machine reliability, our undercarriages are engineered with extensive use of finite element analysis, steel structures are optimized, travel motors are well-protected by strong cover plates and hinged door covers, and a unique robust track chain incorporates a combined pad/link design. Further extending track life, a state-of-the-art track tensioning system with membrane accumulator automatically adapts the tensioning of the tracks, depending upon operating conditions.

    SAFETY

    Designed with Your Safety as Our Top Priority

    Sharing your commitment to safety, and driven by our commitment to Zero Harm, we work tirelessly to design the safest machines possible to protect your most important asset; your employees. That is why we updated the design of the 6090 FS in accordance with the principles of MDG 41 and 15, and offer this standard, not as an option or upgrade.Some examples of the safety-enhancing features of the Cat 6090 FS hydraulic mining shovel includes the following:

    MACHINE ACCESS

    Ÿ All stairways have 45° angle for safe and comfortable access and movement about the machine.

    Ÿ Slide down emergency egress ladder directly adjacent to the operator’s cab.

    Ÿ Hydraulically operated boarding ladder with emergency lowering via nitrogen accumulator ensures that ladder remains operational even when engines shut off.

    Ÿ Machine swing and propel capability is switched-off when ladder is in down position.

    SERVICE AND MAINTENANCE

    Ÿ Improved routing and clamping of hydraulic hoses.

    Ÿ Hydraulic hoses and electric wiring are separated from each other for fire prevention.

    Ÿ All service areas are accessible via anti-slip walkways, and trip hazards eliminated.

    Ÿ All hot surfaces are covered to prevent burns.

    ELECTRICAL SYSTEM

    Ÿ Cabinet with battery isolation switch, mounted on top deck directly above the battery box, allows quick and easy shut-off of voltage on the entire shovel.

    Ÿ Cabinet contains a starter isolator which allows on-board voltage, but prevents starting of engines.

    EMERGENCY SHUT-OFFS

    Ÿ An easily accessible, standard shut-off switch located in the cab shuts down the electrical system in case of emergencies.

    Ÿ Additional shut-off switches are located on the machine, in the machine house or accessible from the ground with pull ropes.

    PRECISE BUCKET CONTROL

    Minimizing the potential for material spill on to the attachment or cab, the TriPower automatic roll-back limiter prevents the bucket from being curled back too far.

    SERVICEABILITY

    Designed to Get You Back to Work Fast

    Lowering your operating costs and maximizing your hydraulic mining shovel’s uptime and productivity is of supreme importance to us. To that end, we’ve made vital components more accessible and designed simpler systems to make maintenance activities quicker and easier.

    OPEN, SPACIOUS ACCESS TO COMPONENTS

    Ÿ Facilitating easier maintenance, exceptional accessibility is provided to systems like the swing motor, swing gearbox and rotary distributor in the well organized superstructure. The engine

    is accessible from three sides.

    Ÿ Easily accessed by walkways on both sides, the boom-mounted main valve block, a feature unique to Cat hydraulic mining shovels, provides a clean layout and reduces the number of

    hoses leading from the superstructure to the attachment.

    SIMPLE HYDRAULIC SYSTEM WITH MAIN VALVE BLOCK POSITIONED ON BOOM

    Ÿ Ensuring neat organization for safe operation, easy inspection and fast service, the design of our hydraulic system significantly reduces the total number of frequently moving hoses from

    the superstructure to the attachment.

    Ÿ Longer hose life via improved routing in accordance with MDG design standards.

    EASY GROUND-LEVEL FUEL AND FLUID REPLENISHMENT

    Quick fuel and fluid replenishment is made easy with a retractable service station underneath the engine module, accessible at ground-level.

    IMPROVED DRIVE TRAIN TROUBLESHOOTING

    Twin-engine design facilitates troubleshooting of drive trains, as one engine can be compared to the other.

    CUSTOMER SUPPORT

    Stay Up and Running with Service and Support from Our Unmatched Global Network

    COMMITMENT MAKES THE DIFFERENCE

    Cat dealers offer a wide range of solutions, services and products that help you lower costs, enhance productivity and manage your operation more efficiently. From the time you select a piece of Cat equipment until the day you trade or sell it, the support you get from your Cat dealer makes the difference.

    DEALER CAPABILITY

    Cat dealers provide the level of support you need, on a global scale. Dealer expert technicians have the knowledge, experience, training and tooling necessary to handle your repair and maintenance needs, when and where you need them.

    PRODUCT SUPPORT

    When Cat products reach the field, they are supported by a worldwide network of parts distribution facilities, dealer service centers and technical training facilities to keep your equipment up and running.Cat customers rely on prompt, dependable parts availability through our global dealer network, ready to meet your needs 24/7.

    SERVICE SUPPORT

    Every piece of Cat equipment is designed and built to provide maximum productivity and operating economy throughout its working life. Cat dealers offer a wide range of service plans that will maximize uptime and return on your investment, including:

    Ÿ Preventive Maintenance Programs

    Ÿ Diagnostic Programs, such as Scheduled Oil Sampling and Technical Analysis

    Ÿ Rebuild and Reman Option

    Ÿ Customer Support Agreements

    APPLICATION AWARENESS

    Operating and maintenance costs are influenced by many application and site-specific factors, such as: material density and fragmentation, payload, bench height, truck positioning, ground conditions, amount of traveling and maintenance. Your Cat dealer can provide you with an understanding of the effects application characteristics and operating techniques have on maintenance and operating costs.

    OPERATION

    Your Cat dealer can arrange training programs to help operators improve productivity, decrease downtime, reduce operating costs and enhance safety.

    SUSTAINABILITY

    Higher Standards for a Better Tomorrow

    Meeting the needs of today without compromising the needs of tomorrow is the goal for all Cat machinery. The commitment to helping you operate safely and sustainably is affirmed in the production of the 6090 FS hydraulic mining shovel.

    CAT HYDRAULIC MINING SHOVEL SUSTAINABILITY:

    • Ÿ Electric Power Option –Produces less emissions, heat, and sound, and avoids disposal/replenishment of engine oil and oil filters.
    • Ÿ Energy Recovery –Emit less heat and improve energy efficiency via the energy recovery capability of the closed-loop swing circuit.Ÿ Rebuilds –

      Decrease your energy use and material consumption with a machine that’s designed to be rebuilt.

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